Video: Making a Better Glass Water Bottle

It’s taken nearly two years since Laurel’s first sketch to our final product’s debut coming in 12 short days. As we worked with industrial designers, mold-makers and glass makers, we went through many modfied versions. But our committment at every phase was to creating a bottle that was made with recycled glass, that highlighted the natural beauty of glass and that blended high design with a functional, resuable, responsible bottle.  I love this video we made showing our first bottles being made in an early phase. You’ll see the effort to heat the glass, mold the glass and refine it to finish.  It’s beautiful, don’t you agree?

bottle development bottlesuUp from bottlesUp.

Fire Gods: The History of Glass

The fun folks at the Museum of Glass in Tacoma, Wash. put together this great animation film on the history of glass.  One thing you might learn? The expansio of the Roman Empire had a tremendous impact on the popularity of glass. Click below and see what fun trivia you can drop at your next get-together.

Why Does Glass Sparkle?

In some form or shape, we get the question of what makes glass sparkle a lot. The sparkle, or refractory quality, of glass has to do with two elements: the chemical nature of the glass and the design of the glass itself.

The Chemistry of “Sparkle”

Let’s start by sharing that in glass, there is this thing called the “refractive index.” Glass that seems to glitter against the light is most often due to the inclusion of lead oxide – commonly called lead – which makes it the most refractive on our index.  Back in the day (say, the 17th century), the word “crystal glass” was used to describe a decorative glass that was cut to brilliance and used in fine objects like tableware, chandaliers and other decorative home elements.  (Crystal is from the artists of Venice who used the Italian word “cristallo. Technically glass isn’t crystal because it doesn’t have the required crystaline structure. But no one checks the science, so we still use the phrase “crystal glass.”)  On the opposite end of the index, you have clear, manufactured glass (think of the vase your Valentine’s Day flowers come in) which has been stripped of all the iron, lead, and other impurities naturally found in glass. It has a lower refractive quality, that is to say it doesn’t sparkle quite like the Waterford vase from your grandmother. 

The base ingredient in glass is sand and that plays a big role in sand’s final quality and color. If we were to take sand from the beach and use it in our glass recipe, we’d end up with glass slightly tinted green or blue because of the chemical components of the sand on the beach.  Here in the U.S. most of the sand used in glass production is harvested from Mississippi, Pennsylvania or West Virginia.  All three states offer great quality sand with fewer impurities, which makes a great base for any glass production.

But, believe it or not, impurities actually can help raise glass’ natural tendency to sparkle. So yes, you want your to be a little bit “dirty” if you want it to sparkle.

The Design of “Sparkle”

While the Venetian glass artists were off about calling glass “crystal” they knew more than a few things about design.  By blowing, etching, cutting, and designing the glass in certain ways, they enhanced glass’ natural tendency to sparkle.  By adding in beautiful cut-in designs to tableware, or creating uniform glass pieces designed to catch light in a chandelier, they were using their skills to increase the light captured and refracted back to your admiring eyes.  With stained glass or other glass elements in windows or doors, much is made in how the external light will hit the design during the day, as well as during the year. (Remember, our axis shifts, so light at mid-morning is different in winter than it is in summer.) This design-sense is why people who work with glass are truly artists.

At BottlesUp, we use both chemistry and design to amp up the sparkle factor in our glass water bottles.  Recyled glass has more of the natural chemical compounds found in glass, like iron, that keep it from being too stripped and therefore lower on the refractory index. Our bottles aren’t manufactured either, their created by skilled artisans using ancient techniquest in a modern facility. To enhance this natural beauty, we designed a slight “hammered” effect into the glass to catch the light and help it gleam. Here’s the great part: with a BottlesUp glass water bottle you get a functional water bottle that’s good for your health and the environment, you get a sparkly, beautiful object.

Why is Glass Green?

Source: Flickr, Slumped Green Glass by salient913

Believe it or not, this is a relatively common question we get about glass. While most glass is tranparent when it’s thin, the thicker glass gets, the more it takes on a green tinge.  Why?  Ordinary glass, which is made of a soda-lime base (no petroleum required in this material), contains iron-oxide.  For those of you into the chemical side, that’s FeO, also called ferris oxide. When thin, you don’t notice any color, but as this ordinary glass gets thicker, it takes on a green tinge from the iron-oxide impurities which are common.  Now, certain green soda or wine bottles you see take on that green hue thanks to the iron oxide, but also to the addition of chromium-oxide which makes it even more colorful.  On the opposite side, if you want to take out the green tinge to ordinary glass, you can add magesium-oxide. 

And who said chemistry wasn’t fun?
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